FactoryOps for
Pharmaceutical Sector
Drive efficiency in pharmaceuticals production Ensure regulatory compliance, minimize production downtime, and maintain the highest quality standards with Amperon’s AI-powered FactoryOps platform. Optimize your pharmaceutical manufacturing processes to drive efficiency, consistency, and operational excellence.
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4 Challenges Faced by Pharmaceutical Sector
Pharmaceutical companies lose
50% of their Revenuedue to their inability to tackle Unplanned Downtime, Production low performance and Bad product quality
Unplanned Downtime
60% of total losses costs 2000 $ per hour per machine the minimum cost from unplanned downtime in pharmaceutical industry (regulated environment, labor cost, quality issues,...)
Manual Data Burden
Impossible to predict or diagnose anomalies with manual tracking
The Need for Real-Time Data-Driven decisions
Managers & Teams need Real-Time visibility on Production Operations
FactoryOps for Pharmaceutical Sector
Amperon's FactoryOpS
Low-cost Real-Time visibility and anomalies prediction without compliance issues or human expertise using just the Electrical signals of machines.
3 Steps to Reach Sustainable Peak Performance
Get real-time visibility and insights in minutes — no complex installations required.
1.Clamp
Connect to any machine through low-cost, non-intrusive sensors
2.See
Empower your operators with real-time machine status and AI-powered predictive alerts
3.Analyze
Track and improve manufacturing and energy efficiency KPIs through traceability and root cause analysis
...and many more !
Your solution for pharmaceutical manufacturing
Amperon Technologies provides pharmaceutical manufacturers with powerful real-time monitoring AI-Powered FactoryOps to enhance production efficiency, ensure regulatory compliance, and maintain strict quality control. By offering complete visibility into production processes, Amperon helps identify inefficiencies, reduce downtime, and optimize equipment performance. This data-driven approach supports continuous improvement and ensures that every batch meets the highest industry standards, from manufacturing consistency to regulatory reporting.
Easy compliance tracking
Ensure seamless compliance by automating data tracking and generating accurate reports.
Improved batch efficiency
Optimize pharmaceutical batch production by minimizing downtime and maximizing equipment utilization
Enhanced quality control
Monitor and prevent deviations in production processes, reducing defects and maintaining product consistency.
Real Time Process visibility
This feature enables pharmaceutical manufacturers to track Unplanned Downtime, monitor equipment efficiency, and quickly respond to deviations to maintain regulatory compliance.
Automatic Tracking of downtime
Through providing context to automatically detected downtime / microstops durations (no human intervention), Changeover, Cleaning and other operations can be improved by identifying abnormal durations related to a specific machine, a specific operator , a specific tool and a specific article / batch.
RT automatic Parts /Cycle time tracking
Automate your cycle count data collection. no PLC integration needed. No human input required. Every created part / cycle can be seen through the power profile or through electrical actuators status in machine panel.
Detection and alerts of deviations in manufacturing cycle times.
RT production anomalies
Anomalies in production (non-cyclic production, scattered production, malfunction of an actuator ) are reflected into the power profiles during operations. Operators / Managers can detect in time such issues thanks to our AI powered Anomaly detection algorithms.
KPIs Analytics
Tracking KPIs in long lines where we have different cells or machines connected to understand who originates the highest inefficiencies in the overall line.
Compare between expected and real results ( cycles, energy costs per unit,....)
Predictive Maintenance
Identify early signs of fault within Mechanical / Electrical systems of a machine from motor to load.
Why Pharmaceutical industries chose Amperon?
The Challenges
Heterogeneous machines (old and modern) dominate the factory.
Costly process of connecting PLCs.
Inability to track manually micro-stops / abnormal production in time
The Vision: Real-Time OEE Monitoring for Legacy Assets
Expected Impact (ROI in 2 months)
Uptime
through early detection of bottlenecks and killing downtime causes.
Performance
by uncovering hidden performance losses.
Energy Consumption
by avoiding unproductive consumption.
Return on Investment
2 Months
Ready to take your operations to the next level?
Let's talk about how Amperon Technlogies can help your team reduce downtime, boost output, and drive performance across every line, shift, and site.